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Officine BRG

Sub-contracted sheet metal processing

Precision and organisation for successful industrial partnerships

Officine BRG is the ideal partner for your subcontracting sheet metal processing needs. The combination of our team of experts and cutting-edge technology can offer bespoke and precise solutions that are without delay, providing an ideal fit for the specific demands of any customer. Since we can also handle smaller orders, we can integrate into your production chain with ease and so safeguard efficiency and quality at all stages of work, without compromise.

MANAGEMENT OF THE PRODUCTION OF PROCESS USING ERP, MES, STOPA COMPACT AND MODULA

We undertake ongoing monitoring of the progress of orders by integrating ERP (Enterprise Resource Planning) and MES (Manufacturing Execution System). We take care of the actual storage of raw materials using a “Stopa Compact” automated storage system for optimum space and process management Components are managed using Modula automated vertical warehousing.

From planning and design to assembly: integrative services

We don’t just take care of mechanical processing: we offer turnkey solutions starting with the engineering design using SolidWorks software for advanced simulations and structural calculations right through to the final assembly of the components. This approach lets us offer a bespoke solution for every project, safeguarding compliance with the most demanding regulations and guaranteeing products that are reliable, functional, and highly detailed.

Bending

Our cutting-edge bending machinery gives maximum precision of corners and bends, even when working with very thick sheet metal.
DJI 0191 2

TRUMPF ROBOTIC UNIT WITH THE 5130 MACHINE - 130 TON AND 3000mm BENDING LENGTH

Robotic arm with camera control for identification of the part and 40kg lifting capacity. Complete with angle control to correct bending.
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TRUMPF 5230 - 230 TON , 4250mm BENDING LENGTH

Complete with angle control to correct bending, a robotic bracket to lift bulky parts, thickness sensor and contour sensor.
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TRUMPF 5230 b23- 230 TON , 3100mm BENDING LENGTH

Complete with ACB LASER angle control to correct bending, a robotic bracket to lift bulky parts, thickness sensor and contour sensor.

Automated laser cutting

We use laser cutting for the guarantee of a perfect finish and millimetre-precise measurements, even with complex materials. The machines are loaded and unloaded automatically because we have the benefit of an automated warehousing system.

trumpf fiber 3040 4kw

TRUMPF Fiber 3040 4KW
4000x2000 maximum cutting size

With a Hyundai robotic handler connected to the management software
taglio laser

TRUMPF Fiber 3050 5KW
3000x1500 maximum cutting size

Welding

Robotic welding has the advantage of producing even and robust welds, optimising the production process and reducing margins of error. Our technical personnel handle manual welding processes on a day-to-day basis.
isola robotizzata saldatura MIG MAG 1

2 MIG-MAG robotic units + Hyundai HH06L robot
2200x1300mm working dimensions and 500kg capacity

Composed of a Hyundai HH06L robot arm connected to a double lathe with a reach of 2200mmx1300m and 500kg capacity with a Fronius TPSi 500 generator and PMC for Inox-Aluminium -FE welding connected to the management software.
saldatura mig mag 1

2 MIG/MAG welding machines
Fronius TPSI 5000 (500 A)

saldatura mig mag 4

1 MIG/MAG welding machine
Fronius TPSI 3200 (320 A)

saldatura mig mag 6

2 MIG/MAG welding machines
Fronius TPS5000 (500 A)

saldatura mig mag 3

2 MIG/MAG welding machines
Fronius TP3000 (300 A)

saldatura tig rotated

Fronius iWave TIG 190 ac dc welding generator

saldatura mig mag 2

3 Siegmund nitrided welding benches with rapid fixing systems

Materials

  • Iron
  • Aluminium
  • Steel

Integrative services

  • Processing using machine tools
  • Heat processing
  • Jigsaw cutting
  • Sheet metal forming
  • Spot welding
  • Assembly
  • Calendering

Software

  • Design using Solidworks (the leading software for 3D mechanical design) with finite element calculation
  • Production connected to Intesi Factory management software using bar code readers for progress management and order planning.
  • CAD-CAM ACT/CUT software for management of sheet metal cutting connected to the management software.
  • TecZone bend CAD-CAM software for programming of the press-bending machines
  • Hyundai welding robot simulation software
  • TruTopsFab warehouse management software for sheet metal management
We process high-quality raw materials to produce bespoke components for industry.
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